Metal Types

High-Performance Coatings & Pastes

Product Form

Coatings

Markets

Building, Construction & InfrastructureIndustrial

Applications

AgricultureBulk Material ProcessingCoatingsConstructionConveyor TechnologyGrinding TechnologyMixing TechnologyPlastic ProcessingPump IndustryWoodworking Technology

Back

BrazeCoat^®

Description

The BrazeCoat® process enables the production of wear-resistant coatings for protecting the surfaces of components that are exposed to high levels of abrasion or erosion. The deposition brazing process under a protective atmosphere creates extremely hard compound layers which contain up to 70% by volume of fine-grained carbide particles, embedded in a metallic matrix. We offer:

Cost-effective wear protection for small to medium sized components that require frequent replacement
Two unique application methods:
BrazeCoat-M: proprietary braze mats applied to part and furnace brazed
BrazeCoat-S: proprietary braze suspension spray coated onto the part and furnace brazed
In-house BrazeCoat® application development and custom engineered coating solutions
BrazeCoat® materials and proprietary brazing processes are also available under mutually agreed technology license for higher volume applications

Applications include: agricultural shear bars & mixing blades, fertilizer spreader & baffle sheets, plastics processing, bulk material processing, mixing & milling technology, among others.

Characteristics

BrazeCoat Mats
Thickness: 1-3mm
BrazeCoat Suspension
Thickness: 0.1-0.3mm
Provide excellent abrasive wear protection due to high hardness (up to 1180 HV).
Exhibit high bond strength due to the formation of a metallurgical bond, high carbide content, and almost no dilution with the base metal.
Cost-effective for small parts

Features & Benefits

Wear resistant surface layer with up to 70% volume carbide loading

Provides wear resistance with high contour definition
Extends service life of components

High final hardness > 63 HRC / 820 HV (may be much higher depending on the type of coating)

Hard surface layer protects the quality of the component

Highly engineered bonding and brazing system

Results in a diffusion layer with strong metallurgical bond to the substrate

Well suited for complex geometries and applications

Satisfies requirements of edge retention and resistance to abrasive and erosive wear

Let’s Get Started

Want to learn more about our products and services? Get in touch with us for more information today.

Learn More